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Custom medical cables and assemblies

Customized hybrid cables for medical devices

LEONI's custom medical cables and cable systems are designed and provided with a wide variety of components for your specific application.

Our custom medical cables and their components are manufactured to the highest quality levels, designed to your unique attributes and can be tested for specific electrical and mechanical requirements such as flex life for ruggedness for all types of medical equipment. We have the knowledge and expertise to design and build cables and cable systems for highly specialized applications and optimized product properties. LEONI provides competitive solutions starting at very low minimum orders, small to medium size assembly projects and high-volume production runs due to global manufacturing facilities.

We love to solve your challenges and thrive in extremely complex projects! When you work with LEONI on your next project, you take advantage of a unique value added chain for connectivity products and a global network of production and engineering sites. Get connected!

Below are the medical fields that we specialize in, however we offer solutions for any application!

Medical Imaging Cables

  • Cables & systems for X-ray machines, such as C-arm, CT, Mammograph, Fluoroscope, etc.
  • Coil cables for MRI scanners
  • Assemblies & harnesses for mobile devices, patient beds, supporting arms, etc.
  • Patch- & control cables for standardized and special data & signal supply
  • Hand- or footswitch cables
  • Cable systems for switching cabinets
  • And much more

Endoscopy Cables

  • Endoscopy system for Surgical Robot
  • Endoscope system for ear & nose checkup
  • Laparoscopic robot and surgeries
  • Mono & Bipolar electro surgery
  • Colonoscopial surgery
  • Lithotripsy shock wave technology
  • Cable systems for Surgery Robots and Surgery Tools
  • And much more

Therapy Cables

  • Reusable & disposable medical cables
  • Flexible cables & harnesses for moveable operating tables
  • HDMI and DVI cables for monitors
  • Custom medical cables for operating room microscopes
  • Sterilizable & disinfectable cables & systems
  • Individual cables & assemblies for medical instruments
  • And much more

Diagnostics Cables

  • Integrated Immunoassay & chemistry analyzers
  • Laboratory Automation
  • Cardiac testing & systems
  • Genomics & Forensics test equipment
  • ECG machines
  • Cell counters and analyzers
  • Diabetes monitoring equipment
  • Cardiovascular
  • And much more

Patient Monitoring Cables

  • Biocompatible medical cables
  • Carbon ECG cables invisible for X-rays
  • Copper & fiber optic data & control cables for monitoring devices
  • Individual cables & assemblies for life supporting machines
  • Disposable cables for near-patient use
  • Reusable cables resistant to frequent disinfection or sterilization
  • And much more

Aesthetics Cables

  • Facial Aesthetic surgery
  • Non-invasive fat reduction
  • Submental Heat Contouring
  • Non-invasive Lipolysis
  • Laser refinishing
  • Fractional Laser therapy
  • Combination laser therapy (YAG, ALX, BBL/IPL)
  • Microdermabrasion
  • And much more

See how LEONI's superior medical cable and assembly expertise can help with your next project

Harness & Subsystem Assembly

In addition to the development and production of medical cables and assemblies, we can fully connect your device – from prototypes to market-ready products. We offer system engineering for assemblies & harnesses including application analysis and cable routing in case of internal wiring. Our complete harness & subsystem design fits your product with reliable mechanical and electrical cabling components approved in final functional tests in-house.

 

Standard & Custom Cables

  • Custom cable designs according to your specific application
  • In-house cable production
  • Coaxial, multicoaxial, twisted pair, fiber optic and carbon cable constructions
  • Hybrid designs can integrate a wide range of features such as fiber optics, coax, power, signal, air/water, hoses etc.
  • Manufactured to CE, UL and CSA standards
  • Processing of thermoplastic, elastomer and silicon jacket material
  • Manifold cable variants offering biocompatibility, sterilizability, high flexibility, resistance to tension and compression, etc.

Medical Cable Assemblies

  • Turn-key cable solutions
  • Expertise in countless joining techniques of fiber & copper cables
  • DIN ISO 9001 certified assembly production sites in Mexico, China, Slovakia, Germany & Canada with local engineering & sample production
  • Central documentation & variant management
  • Rapid Prototyping of molded parts
  • Comprehensive electrical, mechanical, thermal & dynamical in-house testing capabilities
  • SCM of > 15,000 raw materials and > 3,000 finished products assuring constantly high delivery reliability & quality output worldwide

High Performance Flat & FST

  • Cables can be designed to exceed 150 million cycles at a tight bend radii
  • Customizable with a wide variety of individual components can be mixed and matched
  • Components can include single wires, twisted pairs, coaxial cables, power, signal, data cables & optical fibers
  • Maximum flexibility, optimized low friction and ultra-low particulate wear
  • ISO Class 1 cleanroom rated

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Cables and system solutions for medical technology

Cables and system solutions for medical technology

Healthcare

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